Conveyor Analysis

Design, supply and installation assistance package for greenfield 1755tph barge loading facility site, incorporating: jetty overland conveyor, pivot conveyor, substation and control system.

Significant design criteria: The pivot conveyor was particularly challenging, with the head end positioned on a pontoon capable of moving significantly in all directions, loading into a rotating hopper and having to accommodate an 8.5m tidal range and withstand cyclonic wind conditions.

Design of the CV01 jetty conveyor was also very challenging in terms of the footing design for the intertidal zone land and the overwater section. Management of differential settlement was paramount in ensuring system performance did not erode due to environmental conditions.

Design, manufacture and supply of four underground conveyor systems. An underground ‘sizing & splitter transfer station’ capable of joining three existing coal mines and enabling coal divergence from Mine A to either the coal preparation plant of Mine B via the Mine B conveyor clearance system and winder, or the Mine C coal clearance system and drift conveyor. Project managed as a complete package with NEPEAN Conveyors.

Supplied all pulleys, belt magnets and conveyor drives for the complete coal clearance system.

Supplied 19 conveyor pulleys for the fifth iron ore loading berth at Anderson Point Facility.

This project involved the manufacture of 244 conveyor pulleys for the Hay Point Coal Terminal. This product will play an integral part of the conveyor installations, some of which includes a new berth and new overland conveyor.

As part of a NEPEAN turn-key project NEPEAN supplied pulleys, conveyor drive units as well as the Belt Magnet for the expansion project.

The project was the second stage of infrastructure works in the Pilbara for FMG.
The project involved further expansion at the Anderson Point Port and developments at Christmas Creek Mine. The works included a further 147 conveyor pulleys which play an integral part in the 155 MTPA loading capacity.

The project involved works at Abbot Point Port to assist in doubling their output. NEPEAN completed the manufacture of conveyor pulleys for the X50 Onshore Works supplying 37 pulleys.

Design, supply and manufacture 18 units/500KW TPKL conveyor drive units as well as dewatering and magnet stations as part of a total coal clearance system containing 4 conveyor systems.

Design, construct, manufacture and install drift and skyline conveyors for complete seam to surface system solution for 4800tph. The project incorporated complete conveyor systems under an EPC contracting arrangement, which utilised 3 x 1000KW and 1 x 355KW VVVF conveyor drive units and Cross belt magnet stations as part of the package.

Design and construct 1500tph stockpiling system including: conveyors and pulleys, radial stacker, feeders, unloading station, loadout station, roadways, HV substation with PF correction, control system, dust control and earthworks.

Ramp conveyor included covered gallery discharging onto 20,000m3 ROM coal stockpile. Project included civil design of footings and slabs and reduced speed conveying operation during development phase of operation.

Design, supply and install Complete coal clearance system including development gear including 63 conveyor pulley for this project.

Supply 137 conveyor pulleys towards this project

Design supply and install 8km overland conveyor system delivering secondary crash ore

The project aimed to increase the Abbot Point Port through to 25 MTPA. The works consisted of 78 conveyor pulleys for the new in-loading system to the stockyard and upgrading of the existing out-loading systems.

Design and supply entire coal clearance system on greenfield site,including: 2500tph 1200mm ramp conveyor / cross conveyor / eastern mains conveyor. Development phase =1600tph. Full production =2500tph

Ramp conveyor included covered gallery discharging onto 20,000m3 ROM coal stockpile. Project included civil design of footings and slabs and reduced speed conveying operation during development phase of operation.